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中国科学院 长春光学精密机械与物理研究所 中国科学院光学系统先进制造技术重点实验室,吉林 长春,130033
收稿日期:2017-08-20,
修回日期:2017-09-06,
纸质出版日期:2017-12-31
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赵汝成, 包建勋, 曹琪等. 碳化硅反射镜镜坯分区浇注成型技术[J]. 光学精密工程, 2017,25(12z): 111-116
ZHAO Ru-cheng, BAO Jian-xun, CAO Qi etc. Partition gelation casting in RB-SiC mirror billet[J]. Editorial Office of Optics and Precision Engineering, 2017,25(12z): 111-116
赵汝成, 包建勋, 曹琪等. 碳化硅反射镜镜坯分区浇注成型技术[J]. 光学精密工程, 2017,25(12z): 111-116 DOI: 10.3788/OPE.20172514.0111.
ZHAO Ru-cheng, BAO Jian-xun, CAO Qi etc. Partition gelation casting in RB-SiC mirror billet[J]. Editorial Office of Optics and Precision Engineering, 2017,25(12z): 111-116 DOI: 10.3788/OPE.20172514.0111.
针对镜坯分区浇注区域内交接缝的连接方式与表面处理,提出了一种分区浇注成型的技术方案,来实现大口径SiC反射镜镜坯成型;采用凝胶注模(Gel-casting)成型结合反应烧结SiC(RB-SiC)技术,对
Φ
500 mm镜坯进行了分区浇注成型的研究,对模具分割的合理性,干燥后镜坯交接缝的物理性能及反应烧结后镜坯的镜面性能分别进行了验证。试验结果表明:该工艺的可行性好,干燥成型后的镜坯强度较大;经1 700℃高温烧结得到的碳化硅镜坯,整体收缩一致,收缩率
<
1.2%,镜坯的密度≥3.0 g/cm
3
,微观结构分析可知:镜坯交接缝无界面存在且碳化硅反射镜镜坯的制备质量符合空间光学系统设计的要求。
A method for partition casting molding to realize mirror billet molding for SiC mirror was introduced in the Thesis; aimed at joining method and surface treatment for handover seam in partition casting area of mirror billet
one kind of scientific and reasonable technology scheme was proposed;
Φ
500 mm mirror billet was provided with research of partition casting molding by taking advantage of Gel-casting (Gel-casting) molding combined with reactive sintering SiC (RB-SiC) technology in the Thesis. The experiment result shows that this process is very feasible
and mirror billet strength after dry molding is relatively large; in case of SiC mirror billet obtained through 1 700℃ high-temperature sintering
whole contraction is consistent
and shrinkage factor is less than 1.2%. Density of mirror billet is not less than 3.0 g/㎝
3
and it can be known form micro-structure analysis that:There are no interfaces between handover seam of mirror billet; preparing quality for mirror billet of SiC mirror conforms to requirements of spatial optical system design.
李宗轩, 金光, 张雷, 等. 3.5 m口径空间望远镜单块式主镜技术展望[J]. 中国光学, 2014, 7(4):532-541. LI Z X, JIN G, ZHANG L, et al.. Overview and outlook of monolithic primary mirror of spaceborne telescope with 3.5 m aperture[J]. Chinese Optics, 2014, 7(4):532-541. (in Chinese)
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韩昌元. 空间光学的发展与波前传感技术[J]. 中国光学与应用光学, 2008, 1(1):13-24. HAN CH Y. Progress in space optics and wave front sensing technique[J]. Chinese Journal of Optics and Applied Optics, 2008, 1(1):13-24. (in Chinese)
赵汝成, 包建勋. 大口径轻质SiC反射镜的研究与应用[J]. 中国光学, 2014, 7(4):552-558. ZHAO R CH, BAO J X. The investigation and application of large scale lightweight SiC mirror[J]. Chinese Optics, 2014, 7(4):552-558. (in Chinese)
张玉娣, 张长瑞, 周新贵, 等. SiC基陶瓷卫星反射镜研究进展[J]. 材料导报, 2002, 16(9):37-39. ZHANG Y D, ZHANG CH R, ZHOU X G, et al.. Development of sic matrix ceramic satellite mirror[J]. Materials Review, 2002, 16(9):37-39. (in Chinese)
赵汝成, 包建勋. Φ1.34 m轻质碳化硅反射镜镜坯的制造[J]. 光学精密工程, 2012, 20(S12):82-85. ZHAO R CH, BAO J X. Preparation of Φ1. 34 m light-weight silicon carbide mirror blank[J]. Opt. Precision Eng., 2012, 20(S12):82-85. (in Chinese) (请核对期号)
赵文兴, 张舸, 赵汝成, 等. 轻型碳化硅质反射镜坯体的制造工艺[J]. 光学精密工程, 2011, 19(11):2609-2617. ZHAO W X, ZHANG G, ZHAO R CH, et al.. Fabrication of silicon carbide lightweight mirror blank[J]. Opt. Precision Eng., 2011, 19(11):2609-2617. (in Chinese)
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